Showing posts with label industrial wireless. Show all posts
Showing posts with label industrial wireless. Show all posts

Off The Grid Wireless Communication for Process Measurement and Control

solar powered process measurement wireless transmitter
The Analynk preconfigured combination solar and battery
power unit enables simple off the grid implementation.
Remote process stations of almost any type requiring monitoring and transmission of measurement data can be accommodated easily with Analynk's solar power unit. The compact preconfigured unit needs just a selection of process measurement gear and a wireless transmitter to enable simple installation. Analynk has already done the design and assembly. The user installs their measurement gear and an Analynk transmitter, performs a quick setup operation, and the station is up and running.

In addition to the obvious advantage of enabling process measurement and transmission where power is not available, there may be instances where a wireless solution saves time and expense of extending a power circuit to the instrument location. The power supply unit comes complete with solar panel, battery, charge controller, and NEMA 4 enclosure. Options are available to accommodate specific installation requirements and custom units can be assembled for larger power requirements and other special applications.

The data sheet below provides more detail. Share your wireless process measurement and control connectivity challenges with Analynk for effective solutions.


Updated and Expanded Wireless Equipment Enclosure Options

construction and feature options for wireless equipment enclosures
Analynk customizes wireless equipment enclosures to
provided customers ready to run solutions.
Analynk offers customizing and fabrication of wireless equipment enclosures to meet every customer requirement. Combining their industrial wireless transmitters, receivers, repeaters, antennas, and other components into a fully assembled package, Analynk can save customers time and cost with a complete and ready to run solution for establishing wireless process instrument connections across almost any distance.

The company recently updated the documented offering for enclosure options. If you have the old document, you should replace it with the newest version.

Share your industrial wireless connection requirements and challenges with the experts at Analynk. Combining your own knowledge and experience with their application expertise will deliver an effective solution.

It's Been A Good Year for Us.

industrial wireless transmitter and receiver for process control
Industrial wireless transmitter and receiver
Things have been busy at Analynk this year. As the year closes, we would like to extend our thanks to all those who supported us with their business and their efforts on our behalf. Working together, the Analynk organization accomplished some notable goals.

Next year is already shaping up to be even better, with more innovative and creative products for establishing wireless process control connections across the room, across the property, and around the globe.

Integrating Products Into a Complete Solution

explosion proof temperature transmitter
Explosion proof temperature transmitter, one of many
Telmar process measurement products.
Analynk Wireless manufactures equipment and crafts solutions for establishing wireless connections between process measurement and control locations, across the room, across the property, around the globe. As part of the company's product matrix, their Telmar branded products provide measurement points for complete application solutions. A review of the Telmar products.
  • Pressure to current transmitters
  • Current to pressure transmitters
  • Pressure to voltage or current
  • Current or voltage to pressure
  • Voltage to current
  • Current to voltage
  • RTD
  • Thermocouple
  • Slidewire
  • Tachometer
  • Power supplies
  • LCD digital meters
  • LED Indicators
  • Signal alarms
The Analynk application team can design and fabricate a complete package solution for your process measurement or wireless connectivity requirement. Share your ideas and challenges with the wireless and process measurement experts, leveraging your own knowledge and experience for an effective project outcome.

New Hazardous Area Enclosure for Industrial Wireless Equipment

hazardous location explosion proof enclosure for wireless equipment with antenna
Analynk's WEN-RT enclosure houses industrial wireless
equipment in hazardous locations.
Analynk Wireless has expanded its WEN line of explosion proof enclosures for industrial wireless equipment. The new WEN-RT includes a cast aluminum enclosure and antenna, both suitable for Class 1, Division 1, Groups C&D locations. Purchasers can select from nine different models, each provided with a different antenna to accommodate a target frequency spectrum.

A cable is included to connect the antenna to the housed device, and several options are available to adapt the enclosure to specific applications. A data sheet can be found on the company website. Share your industrial wireless challenges with the experts an Analynk Wireless. Leverage your own knowledge and experience with their expertise to develop effective solutions.

Tools for Process Improvement and Troubleshooting

digital process automation as the subject of quality control evaluation
All processes should be well understood and evaluated for
maximum performance.
In the process control and engineering world, professionals are constantly seeking ways to optimize their systems and particular process strategies. Quality-related issues and systems provide chances for process operators to not only identify potential areas for improvement or correction, but also employ troubleshooting techniques to make systems perform at the highest level possible. Traditionally, seven basic tools have been utilized in order to troubleshoot quality related issues, and serve as simple, yet extremely effective ways to find solutions.

The cause and effect diagram is used to investigate and systematically list potential causes which contribute to an identified effect. Grouping the causes into different categories visually when attempting to determine the root cause of a process issue allows the controller to view every component of a system, and then subsequently investigate how the individual parts act together. This can be extremely useful when attempting to troubleshoot process control systems.

Check sheets allow for real-time data collection, either quantitative or qualitative. A multitude of potential issues, such as dimensions being incorrect in a product or malfunctions in system technology, are trackable via the check sheet. The data collected by these sheets allows for an operator to make sequential decisions regarding the process based on hard data, from which decisions for optimization can be derived and executed.

The control chart is a process control tool based on statistics. The basic function of the chart is to determine whether or not an industrial process is correctly operating in a state of control, or if the process should be evaluated for quality-related problems. Basically, the goal of this chart is to determine the efficacy of the process system and its associated control limits. If the variation of the process system deviates too much from the expected behavior of the system, an investigation into the system is required. These charts can be essential to monitoring process health.

Histograms are a basic quality tool due to their ability to allow controllers a rough estimation of probability distributions related to the process in question. If the variable in question being assessed by the histogram matches the expected behavior, then the histogram will show said correlation – likewise, if the process is behaving in an unexpected manner, the histogram will reflect these details. The Pareto chart is a chart specifically helpful in tracking defects, by category, which occur most frequently in a certain process. In a process where the resulting product is defective, the Pareto chart will highlight the defect of highest occurrence or the most frequent deviation from the expected result.

The scatter diagram is a tool which allows process controllers to identify whether a relationship exists between two different quantitative variables and, if there is a relationship, to help identify what kind of relationship exists between said variables. The control parameters are established on one axis, while the dependent variables are established on the other. If the plot can correctly show the relationship between the variables, then any alterations in said relationship are identifiable and the related processes can be immediately examined for cause.


The last basic tool for process control and quality-related troubleshooting is the flow chart, which allows for the diagramming of relationships in the process to track and examine the workflow of the process in question. Together, these seven items constitute a basic toolbox for optimization and correction of processes, where their simplicity correlates to effectiveness in understanding particular process systems.

Analynk Wireless manufactures wireless communications equipment for process measurement and control.

Wireless Communications in Hazardous Areas - Special Antennas

wireless communication antenna for hazardous locations
Industrial wireless communications in hazardous areas is
made possible by the Analynk CTM and CTX series antennas.
Wireless communication has seen increasing prevalence in the industrial process measurement and control field for a number of years. Many industrial process control operations can benefit from wireless connections between measurement and control devices. The absence of cables saves space, reduces potential for damage, and simplifies modifications to the process equipment layout. Implementing wireless communications in hazardous areas, whether through WiFi or other radio frequency channels, presents a particular set of challenges to successful implementation. Points of network access and other transmission and receiving equipment can require a level of isolation and hardening appropriate for the hazardous environment. Vendors, in response to customers' desire to incorporate the technology across an ever widening array of application scenarios, continue to develop and release new products and technologies that expand the potential for industrial wireless communication. Analynk Wireless, is now shipping the latest version of their patented wireless antenna for hazardous areas.

The newest Analynk Hazardous Area Antenna provides remote data links for customers using 900MHz, 2.4GHz, Cellular, GPS, Iridium, GLONASS and dual bands. The Analynk antennas are operable across a very wide temperature range and provide substantial impact resistance, signal output, and third party ratings for hazardous environments. These rugged antennas are intended for global application in the industrial process control field. Analynk hazardous area antennas are UL listed for Class 1, Groups C & D and have ATEX/IECEx Certification. The company's entire line of hazardous area antenna products are RoHS compliant and carry a NEMA 4X rating.

Analynk Wireless provides patented hazardous area explosion proof antennas for industrial installations. Their CTX and CTM series antennas carry an array of third party approvals and are suitable for use in a broad range of hazardous environments. Models can accommodate WiFi and other RF communications across frequency bands commonly utilized in industrial settings, as well as cellular and satellite communications.

Share your industrial wireless connectivity challenges with the experts at Analynk, combining your own knowledge and experience with their expertise to develop effective solutions.


Test Run That Wireless Connection

symbol for wireless process communications or industrial wireless
The application of wireless connectivity among process measurement and control devices continues to expand throughout all industrial spheres. While wireless transmission of process measurement and control signals has not been new technology for quite some time, there are still many opportunities for its application.

Wireless communication for industrial applications is well beyond the point of early technology adoption. Protocols are in place, products for the transmitting and receiving of wireless process signals are mature. As a designer, engineer, manager, or operator of a process, you should confidently consider wireless connections between measurement and control or recording devices as part of any new installation or upgrading of existing facilities.

As part of the implementation of a wireless connection, the questions concerning range and signal attenuation usually come up. Basically, will the signal remain sufficiently strong across the distance necessary to make the connection?

Analynk's wireless demo kit includes a model A750 receiver and A753 transmitter both housed in NEMA 4 enclosures. The kit operates at 900 MHz with full 1W power. Locate the transmitter and receiver at points where you wish to establish a wireless connection. You can provide your own input signal, or use the provided simulator to show that a wireless connection can be established and function in a manner that will give you confidence to move forward with implementation. The kit is useful for testing out possible new locations for distance and signal strength. You will use it as wireless communications expand through your facility. Test the location first, then order the needed wireless equipment. It's a solid low risk solution.

Analynk is a manufacturer of both wireless and wired devices for process measurement and control. The company's offering includes a wide array of standard products, as well as integration and customization to meet specific project requirements. Contact the specialists at Analynk to discuss your industrial wireless application requirements.


Options for Industrial Wireless Transmitter and Receiver Enclosures

drawing of optional enclosure for industrial wireless transmitter or receiver with antenna
Analynk Wireless provides a wide selection of optional
enclosures and prewired transmitters and receivers.
Analynk Wireless, with their extensive array of available options, can save customers time and effort when implementing wireless connections among process measurement and control devices.

The enclosure for the transmitting and receiving gear should be properly sized to house the necessary devices, while providing adequate service space and an external antenna connection. Analynk has already made suitable enclosure selections, delivering good design practice, even prewiring, so the system is ready to install and power up right out of the box.

The enclosure options are a few of the many preconfigurations that Analynk can accomplish for customers. Making wireless connections among process measurement and control instruments and equipment a smooth and cost effective option is the company's mission. Share your connectivity challenges with the experts at Analynk, combining your process knowledge and experience with their wireless connectivity expertise to develop an effective solution.

Compact Tachometer

DIN rail mount tachometer with analog output
The Analynk 618 Series Tachometer has a compact DIN rail
mount package
Analynk Wireless is best known for the wide array of radio transmitters and receivers enabling wireless connectivity of process measurement and control instruments and equipment. The company also manufactures a many specialty analog wired devices that can easily solve process measurement and control challenges.

The 618 Series of tachometers use a frequency input from a pickup to produce an analog signal output usable by many industrial controllers. The tachometer mounts easily in a control enclosure on a 35 mm DIN rail and can accommodate a wide range of input pulse voltages. The unit can be configured to provide one or two alarm contacts, along with one of several common analog output signals.

More information is provided in the datasheet included below. Share your process measurement and control challenges with the application engineers at Analynk, leveraging your own process knowledge and experience with their product application expertise to develop effective solutions.



Custom RF Cables Can Speed Your Wireless Installation

Custom RF cables with various connector types
Custom RF cables speed installation of industrial
wireless gear.
Upgrading or installing new process instrumentation often requires some level of specialty work that can extend beyond the normal scope of activities performed by in-house technicians. With some planning and smart outsourcing, many gaps in your own capabilities can be filled and expeditious progress made toward the end goal.

Industrial wireless gear will utilize a special cable to connect a remotely located antenna to a receiver or transmitter. Analynk Wireless, as a complement to their line of wireless transmitters, receivers, antennas, and related equipment, custom fabricates RF cables to help provide a complete installation package for their customers and enable the use of fewer source vendors. Any application can be accommodated, and design and planning assistance is available.

Share your wireless connectivity challenges with the experts at Analynk. Leverage your own process knowledge and experience with their product application expertise to develop an effective solution.

Industrial Wireless - Multiple Transmitters With Master and Slave Receiver

industrial wireless multiple transmitter array with master and slave receiver
Multiple transmitters can connect with a single receiver which
retransmits the signal to slave receiver.
Industrial wireless connections are becoming more prevalent, due to their low cost, effectiveness, and ease of installation. Being knowledgeable of the various ways in which connections can be established and signals routed can increase your proficiency at putting in place useful connections among process measurement and control points.

One easily implemented scenario enables multiple transmitters to deliver process measurements from separate locations to a single master receiver. The receiver can re-establish the analog process signals at its outputs, for use by monitoring and control equipment. Additionally, it those process measurements have use in another additional location, the master receiver can forward the signals to a slave receiver. This allows the individual process measurements to be utilized over a potentially wide area or distance not easily or economically spanned with cabling.

Analynk Wireless has a library of standard product modifications that have been previously utilized to meet special connectivity challenges. Share yours with them and build a solution.

Process Control Methods: On/Off Control

industrial control or alarm module
Telmar Alarm/Limit Controller
Many athletes are familiar with the term “turning it on” or “turning it up,” typically in reference to a great performance or improvement in play. “They really turned it on in the second half” or “They turned it on in the third quarter.” The frustrating part for those athletes, though, is that they sometimes cannot control when the magic happens. Sure, they can train well to put themselves in positions to have great games, but very few athletes have the ability to flip a switch and ‘turn it on’ by command; those who possess anything close to controllable magic may go down as some of the best to ever play their respective sport.

Thankfully, in the world of process control, a system exists where it is possible for a control element to be determined by either being turned on or off: on/off control theory is based on the idea that there are two positions for a specific control element, i.e. open or closed. The lack of a middle-ground position may sound absolutist at first, and it’s not the most complex method employed by process controllers, but there are distinct advantages to the on/off system. For example, on/off control is often used industrially; however, basic home appliances such as fridges and ovens both utilize on/off control. The oven and the fridge are both used for straightforward purposes, matching the control method – such is why on/off control is not very popular for use in a commercial setting requiring a wide range of complexity. Another prime example of on/off control is a heating system, where, when the house gets cold, the heater turns on, and when the house reaches a certain temperature, the heater turns off. The process variable, in this case the temperature, is determined by the output, meaning that when the output crosses a certain threshold, the change occurs in the system being switched from either on to off, or off to on.

Due to the aforementioned nature of the controlled output being either 100% or 0%, this method of control is not the best for every application. One of the most common uses for on/off control relates to HVAC systems, where maximum output is being delivered or the system is off. To prevent nearly constant oscillation between the desired temperature and the range either above or below, a staple of on/off control oriented processes is the deadband. A deadband is essentially the process control equivalent to a demilitarized zone, a designed neutral space where no change in the output signal occurs. Let’s say the heating thermostat in a house has a setpoint of 65°F. If the deadband range of the thermostat is 4°F, the furnace will start when the measured air temperature is 61°F (65 minus 4). The furnace will run until the air temperature reaches 65°F. The deadband, depending on the capability of the controller, can sometimes be repositioned in relation to the setpoint, but the key function of deadband remains the same. No change in controller output state occurs while the process variable, in this case room temperature, is in the deadband. This keeps machinery from rapidly cycling on and off, with resulting excess wear and tear or other negative consequences. The deadband compensates for the disadvantage of such an on/off control system in terms of absolution. Another process which illustrates on/off control is a liquid tank filling operation. When liquid in a tank reaches a certain level, level sensors and switches exist which, upon sensing the liquid  at a predetermined level, will send a signal to a controller, causing a fill valve to close or pump to cease operation.

The same elements which make on/off control appealing and compatible with some processes also render some disadvantages when applied in other scenarios. The aforementioned rapid cycling may have been somewhat corrected thanks to the theory and implementation of the deadband, but issues relating to the black-and-white operational principle also provide a potential drawback in different systems. A delay with a time value greater than zero exists in a good amount of practical on/off control situations where ‘dead time’ impacts the time it takes for an on/off position to switch. This means the value thresholds established for each position may be crossed before the opposing position kicks in to bring the value back to within the intended control range. For processes requiring strict value limits to be maintained with little or no margin for error, this particular truth of on/off control is extremely hard to ignore. Also, systems which are working together to form a more complex, connected process are rarely used in conjunction with on/off control because when the oscillations in on/off controlled systems occur – especially in processes where deadbands are inapplicable – they could ricochet through the connected system and introduce unforeseen complications and process instability. The ‘overshooting’ of the element being controlled is a common risk to consider when evaluating the potential disadvantages of on/off systems, causing them to be typically incompatible with environments where precise regulation is required. That said, the relatively low cost and simplicity of this process control method makes on/off control a rugged and long-lasting choice for systems which can function well within the limitations of the controller.

Properly applied, on/off control methodology can provide an inexpensive and effective solution that is easy to apply and maintain. Analynk, under their Telmar brand name, manufactures numerous analog devices that can be applied in a process control application. Share your process control challenges with product application specialists, leveraging your own experience and knowledge with their product application expertise to develop effective solutions.

Overcoming Signal Attenuation in Industrial Wireless Transmission

antenna symbolizing radio transmission
Wireless signals facilitate mobile and remote connections
of industrial process measurement and control equipment
Wireless connections for process measurement and control devices continue to grow in their application range and adoption. The ease with which remote, mobile, even nearby devices and equipment can be connected to monitoring and control stations keeps wireless connectivity a considered option for many facility modifications and additions.

How do you know if the wireless connection you intend to establish will work? It's not a question of whether the gear will function properly, but one of whether the signal will be able to find its way from point A to point B. Signal attenuation is the reduction in signal strength that occurs along the path between two points. Too much attenuation and the signal is not effective in delivering data to the destination. Two main elements contribute to signal attenuation.

Distance

Radio signals deteriorate over the distance traveled. This attenuating factor can be overcome by boosting transmission power, but regulatory limits are in place that disallow much in the way of increasing transmission power. Keeping in mind that signal attenuation at a level that renders a transmission indecipherable, just caused by distance alone, requires a very substantial distance. That said, there are several effective solutions that can be put in place. One involves increasing the height of the transmission antenna. Another is to install a repeater at a point along the transmission path. A repeater, properly placed, will effectively receive the signal from the transmitter, then transmit a new signal of greater strength that replicates the original received data. The use of repeaters can greatly extend the distance spanned by a wireless transmission.

Obstructions

Many are familiar with the objective of establishing "line of sight" transmission paths between transmitter and receiver. Physical structures and materials of all types should be considered detrimental to the transmission of wireless signals. A basic understanding of Fresnel zones is helpful in overcoming the barriers presented by physical obstructions. As with distance, antenna height or location can be a significant factor in dealing with the challenge of obstructions. Repeaters, described earlier, can be instrumental in getting your signal over or around otherwise impassable obstructions.

Routing wireless signals presents different, but no more complicated, challenges than routing cable. The tools are different, the medium is different, but you are still just trying to find a way from point A to point B. With experience, wireless signal propagation becomes is mundane is routing conduit.

Share your industrial wireless ideas and challenges with the experts at Analynk Wireless. Analynk Wireless manufactures equipment used to establish wireless process connections across the room, across the plant site, across the highway, and around the globe.

Industrial Wireless Application: Remote Equipment Monitoring

multi-channel wireless input or output module
The A16000 Expansion Module increases the I/O
capacity of a standard wireless transmitter or receiver
Image Analynk Wireless, LLC
Imagine yourself a newly hired facilities manager, the go-to person responsible for the proper and continuous performance every machine on site. One machine in particular, you are informed, is a large walk-in refrigerator that houses the primary raw material for the production operation. There is a lot riding on that machine because the stored material is useless if not kept cold. Oh, and by the way, the plant site is bisected by a public street and the refrigerator is located across the street from the main building where the facilities office is housed. Your assessment of the equipment reveals that a lone temperature alarm device monitors refrigerator temperature and sounds a loud horn if the refrigerator temperature reaches a high limit setpoint. There are no existing wire pathways between the main building and the walk-in refrigerator that are available for your use.

Clearly, the level of risk associated with the refrigerator is high. It merits implementation of an improved strategy to monitor refrigerator performance. Things under consideration include some the following items.
  • A real time display of the current refrigerator temperature in the facilities management office. 
  • Analysis of the temperature data for an upward or downward trend that might indicate the beginning of a malfunction of the cooling system or controls.
  • Monitoring of refrigeration compressor motor current, which can be related to the temperature data to confirm that the compressor is operating when it should.
  • Real time display of refrigerant suction and discharge pressures.
  • Analysis of refrigerant suction and discharge pressure to identify trends or conditions that may indicate service is needed or malfunction is imminent.
  • Verify the door to the refrigerator is closed.
  • Monitor evaporator fan motor current to verify that all fans are operating.
The greatest challenge in this application is not the gathering of the information, nor its analysis. The difficulty, as well as a substantial cost and time constraint, is delivering the information from the point of measurement to the point of use. Analog signals for real time temperature, refrigerant pressure, and motor current can be easily derived through the addition of sensors to the equipment. The only sensors likely to require intrusive work to install are those for refrigerant pressure. Routing the measurement signals to the facilities office across the road may prove difficult.

A wired connection between the measurement location to the facilities office will require either an underground or overhead routing of cable, traversing the public road. Permission from state, county, and/or local jurisdictions may be required and present potential barriers to timely completion of the project. The cost to install the cabling will be substantial. The distance may be long enough for signal attenuation to be a concern.

The best solution, in terms of initial cost and time to completion, is to establish a dedicated wireless connection between the walk-in refrigerator and the facilities office.
 A multi-input transmitter is installed at the walk-in refrigerator. The transmitter converts digital (switch) and analog input signals into encrypted digital data and transmits in the 900 MHz band to the receiver installed in the facilities office. The receiver decrypts the received data and mirrors the original analog and digital signals at its output terminals. Wireless overcomes the barriers presented by a wired installation, allowing completion in a timely manner at substantially reduced cost.

If you can operate a walkie-talkie, you can establish industrial wireless connections between remotely located, or mobile, equipment and central monitoring locations. Share your ideas and challenges with industrial wireless experts, leveraging your own knowledge and experience with their application expertise.

Remote Monitoring of Valve Position

explosion proof battery powered industrial wireless transmitter
Battery powered industrial wireless transmitter
factory installed in hazardous area rated enclosure
with hazardous area rated antenna.
The use of a centralized control or monitoring station is prevalent throughout many industrial applications. Employing a single location as collector and processor of all available information has operational advantages. 

Operations with control valves installed at remote locations face the challenge of determining whether the valve is responding properly to control commands or the demands of the process. Older systems, and some not so old systems as well, may have in-place valves that do not provide a confirmation signal of valve position. Many products are available for retrofitting this capability to a wide range of existing valves, but the challenge of delivering the valve position signal to the control center remains. It is unlikely that spare signal cable conductors were installed at the time of valve installation, so there are two clear options.
  • Install signal cable from the valve position indicator to the control center.
  • Install a wireless signal transmission system for the valve position indicator.
Unless the valve is located very close to the control center, the wireless option offers a more simple and cost effective method of connecting the valve position transmitter with the control center. Here are the basic tasks.
  • Install transmitter at valve location in a suitable enclosure.
  • Provide power to radio transmitter. Almost any power source can be accommodated. Power consumption is low enough to allow the use of a small solar panel and battery arrangement, if needed.
  • Connect the valve position transmitter output to the radio transmitter input.
  • Install a companion radio receiver at the control center, or where a wired signal can be routed easily to the control center. Provide a suitable enclosure.
  • Provide power to the receiver, using any of the options available for the radio transmitter described previously.
  • Connect the output of the radio receiver to an appropriate input on the central control system.
  • Set the communications channels on the radio transmitter and receiver.
  • Power up the system.
The transmitter digitizes and encrypts the input signal from the valve position indicator, then transmits the data via 900 MHz or 2.4 GHz to the receiver. The receiver decrypts the data and mirrors the signal that was delivered by the valve position indicator to the radio transmitter. 

This is a simplified illustration, but the implementation of a wireless connection between process components, even with all the details, is not difficult. Transmitters and receivers can be ordered pre-configured, wired, and installed in a specified enclosure, requiring comparatively little field labor. Analynk welcomes customized application challenges and your questions about how to utilize wireless connections in your operation. 

Analynk Wireless manufactures equipment used to establish wireless process connections across the room, across the plant site, across the highway, and around the globe.

Hazardous Area Enclosure for Aurba Access Point... and Others

hazardous area wireless access point enclosure with antennas
AP623 Wireless access point enclosure
facilitates installation of commercial equipment
in hazardous industrial locations.
Analynk Wireless continues to expand its extensive line of wireless access point enclosures for hazardous industrial locations. The model AP623 is a recent addition, specially equipped to house the Aruba AP-314 dual band access point.

Analynk access point enclosures accommodate specific wireless access points from a range of manufacturers, facilitating easy installation. Every model includes UL listed explosion proof antennas, a mounting bracket custom tailored for the access point equipment, and RF cables to make the antenna connections. Enclosures have penetrations located to match up with the specified access point. Models are included to house a range of units from Symbol, Cisco, Meru, Aruba, HP, and Motorola, with more models added regularly to accommodate additional wireless access points.

Analynk Wireless specializes in industrial wireless communications. Your wireless communication challenges are welcome at Analynk, so make contact and share your requirements. Combining your process expertise with Analynk's product specialization will produce an effective solution.

The datasheet for the new model is provided below. You can see all the models and their companion access points on the Analynk site.


Product Options Match Wireless Equipment to Application

analynk wireless logo
Analynk Wireless offers a broad range of accessories, options, and custom configuration and design services to complement their standard product offering of industrial wireless equipment. The specialty offerings can be used to extend the suitability of a standard product for a specific application, or to create a complete package with all necessary mounting brackets, antennas, cables, and other ancillary equipment needed for a complete installation. Analynk extends the same customizing capability throughout its Telmar line of process measurement and control products, as well.

The company welcomes all inquiries related to custom configuration, accessories, and turnkey system design. Share your wireless connectivity or process measurement and control challenges with the experts and Analynk, combining your process knowledge and experience with their design expertise to develop an effective solution.


Rotary Vane Actuators for Quarter Turn Valve Automation

rotary vane actuator open for inside view
The inside of a rotary vane actuator
Image courtesy of Kinetrol
A rotary vane actuator is part of an automated valve assembly. Its role is to change the position of the valve trim, converting the motive force of fluid pressure in the actuator into torque at the valve stem.

Quarter turn valves are widely used in industrial fluid processes. Their application is primarily for operations requiring fully open or fully closed valve trim positions, although some do provide modulating service. A rotation of the valve stem through a 90 degree arc will reposition quarter turn valves between open and closed positions. A rotary vane actuator is well suited for driving this type of valve, with its own 90 degree arc of movement.

A rotary vane actuator is specific for application to quarter turn valves. A pressure tight housing contains a movable vane which is sealed to the sides of the pressure chamber by means of a low friction gasket. Inlets into the chamber on opposing sides of the vane allow a controller to produce a pressure differential across the vane. The vane will move, responding to the pressure differential, in either direction. A shaft is connected to the vane and the vane acts like a lever to rotate the shaft as the vane is moved by fluid pressure. The torque produced by the actuator assembly is primarily dependent upon the applied fluid pressure.

Hydraulic rotary vane actuators have the ability to handle large amounts of fluid and dynamic motions, exhibiting also qualities of durability and compactness. Pneumatic vane actuators use plant air pressure as the motive force. Both types generally have few moving parts and require little regular maintenance. A variety of typical automation accessories and options are available to customize a unit for a particular application.

Analynk Wireless manufactures wireless connectivity solutions for industrial applications and process control. Making cable free connections among process control equipment and instruments, across the room, across the property, across the globe.

Shell and Tube Heat Exchangers

interior view of shell and tube heat exchanger
View of the inside of a shell and tube heat exchanger shows
the tubes through which one of the transfer fluids passes.
Automobiles are part of the backbone of modern society, for both personal and commercial use. While being familiar everyday objects, they also contain systems which need to be constantly maintained and in-sequence to ensure the safety of both the machine and the driver. One of the most essential elements of car ownership is the understanding of how heat and temperature can impact a car’s operation. Likewise, regulating temperature in industrial operations, which is akin to controlling heat, is a key process control variable relating to both process operation and operator safety. Since temperature is a fundamental aspect of both industrial and consumer life, heat management must be accurate, consistent, and predictable. Many devices have been developed for the transfer of heat from one substance to another, with myriad applications throughout modern society.

A common design of heat exchangers used in the oil refining and chemical processing industries is the shell and tube heat exchanger. A pressure vessel, the shell, contains a bundle of tubes. One fluid flows within the tubes while another floods the shell and contacts the outer tube surface. Heat energy conducts through the tube wall from the warmer to the cooler substance, completing the transfer of heat between the two distinct substances. These fluids can either be liquids or gases. If a large heat transfer area is utilized, consisting of greater tube surface area, many tubes or circuits of tubes can be used concurrently in order to maximize the transfer of heat. There are many considerations to take into account in regards to the design of shell and tube heat exchangers, such as tube diameter, circuiting of the tubes, tube wall thickness, shell and tube operating pressure requirements, and more. In parallel fashion to a process control system, every decision made in reference to designing and practically applying the correct heat exchanger depends on the factors present in both the materials being regulated and the industrial purpose for which the exchanger is going to be used.
schematic of shell and tube heat exchanger
Schematic of shell and tube heat exchanger


The industrial and commercial applications of shell and tube heat exchangers are vast, ranging from small to very large capacities. They can serve as condensers, evaporators, heaters, or coolers. You will find them throughout almost every industry, and as a part of many large HVAC systems. Shell and tube heat exchangers, specifically, find applicability in many sub-industries related to food and beverage: brewery processes, juice, sauce, soup, syrup, oils, sugar, and others. Pure steam for WFI production is an application where special materials, like stainless steel, are employed for shell and tube units that transfer heat while maintaining isolation and purity of a highly controlled process fluid.

Shell and tube heat exchangers are rugged, efficient, and require little attention other than periodic inspection. Proper unit specification, selection, and installation contribute to longevity and solid performance.

Analynk Wireless manufactures wireless connectivity solutions for industrial applications and process control. Making cable free connections among process control equipment and instruments, across the room, across the property, across the globe.