Demands for safety, reliability, efficiency, and quality put manufacturing plants under tremendous pressure. Unexpected shutdowns and outages have devastating effects on plant performance. Lost production, increased energy costs, unplanned maintenance costs, and augmented safety concerns are outcomes of equipment failure. Tomorrow's technologies must mitigate these process control realities.
Wireless technology is a serious contributor in the effort to improve plant efficiency, lower risk, and increase productivity. Wireless transmitters are available for monitoring virtual all process variables such as pressure, temperature, level, flow, and density. In harsh environments these devices provide critical performance data transmission around the clock.
Wireless instrumentation provides a compelling argument when you consider installation cost savings and convenience. The cost savings associated with the elimination of wires and cables is estimated to be as high as 70% when compared to the cost using cables for the same application. Furthermore, wireless instruments keep personnel out of hazardous areas, providing additional safety and compliance benefits.
All industries face cost cutting realities as they strive for continuous process improvement. The need to build a better mousetrap is always present. Before widespread adoption of wireless occurs, concerns about reliability, acclimation, and integration must be overcome. But, as deployment costs are reduced, maintenance costs are reduced, employee safety is improved, and environmental compliance is advanced, wireless instrumentation adoption with continue to accelerate in modern process control installations.