Wireless Process Instrumentation and Cloud-based Solutions

Wireless technologies and cloud computing systems are changing industrial communications. Industrial wireless networks and cloud-based tools, simply stated, allow manufacturing plants to do more with fewer people.

This two-part article delves into the recent trends in the use of cloud-based tools and wireless networks to help plant operators improve their application validation, improve their diagnostic selection of instrumentation, and improve device commissioning.

The benefits of wireless and mobile communications is clear. Engineers and other factory personnel can input data wirelessly via a smart phone, or a laptop computer so they can have their specific requirements recorded. Collaboration with other team members is possible, through the cloud, to determine the optimum set up for the project devices to streamline engineering decisions (and to avoid expensive mistakes upfront in the project). Information in the cloud may also be equipped for instant duplication, so projects that have many identical device configurations can be rapidly repeated.

Using a cloud-based and wireless network approach improves success in installing large numbers of new field instruments, which is common for unit expansion. Other benefits of adapting cloud-based services and wireless networks for prices control include:
  • A convenient way to share and collaborate in real-time. Multiple users can visualize the transmitter configuration though a link. This saves staff time and reduces travel time for support people. 
  • If a beginning user has an underdeveloped knowledge of the application, the cloud can provide readily accessible information such as compatibility charts, specification sheets, code requirements, etc … . 
  • Generation of a standard data sheet so engineers don't have to spend as much time on data entry. The data sheet can be stored to support the user's necessary documentation and audit trail. 

The paradigm for instrumentation setup is changing dramatically. Cloud-based tools and wireless communications are optimizing manufacturing operations and delivering capital projects cost effectively, efficiently, and as rapidly as possible.

Under increasing pressure for improved quality, safety, and profits companies are migrating toward cloud-based application, data storage and wireless networking. These new technologies are playing a key role in improving safety, lowering operating costs, providing real-time performance data, and continuously monitor processes.

Safely Locate Your Aruba AP 318 in Hazardous Areas with this New Enclosure

Analynk AE902 Hazardous Area Access Point Enclosure
Analynk AE902 Hazardous Area Access Point Enclosure
Wi-Fi coverage is increasingly required in all areas of the modern industrial manufacturing plant. Adding wireless access points in non-hazardous areas, in an environmentally protected structure, is relatively simple. Many times the access point's own enclosure is all the protection required for that service.

On the other hand, creating a reliable wireless data transmission network in locations with dangerous concentrations of flammable gases or ignitable dust present unique network challenges. Industries such as off-shore drilling, petrochemical refining and mining require wireless networking components rated for use in hazardous areas.

Hardened access points, such as the Aruba Networks AP 318, are built for rugged environments. The AP 318 is capable of operating from -40 F. up to +140 F., and the unit's enclosure provides water and dust protection. However, if the access point is being located in a hazardous area (an area where flammable vapor, gas or dust exist) it will have to be mounted inside a hazardous area access point enclosure.

The Analynk AE902 Hazardous Area Access Point Enclosure provides the approvals and features required for hazardous area applications. Designed specifically to house the Aruba AP 318 access point, the AE902 enclosure allows facilitates the deployment of wireless networks in Class I, Division 2, groups A, B, C, & D areas, and combines protection for harsh, wet and corrosive environments. It includes a NEMA 4X rating to withstand driving rain, blowing sand, dust, splashing, and an occasional hose down. Finally, the AE902 comes complete with a PoE (Power over Ethernet) injector and AC to DC power supply for simplified wiring.